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![]() The packaging line is the epitome of a branding game. A good brand ensures the packaging is lucrative so that the customer feels connected to the brand. Sometimes due to human error, a brand faces flak from the customers. This can be reduced by introducing an automated packaging line. Factory automation can ensure even and consistent quality of the goods, thus greatly impacting the goodwill of the product. If your company suffers from losses due to manual labor, high labor costs, and excessive wastage, then factory automation is the solution. Mitsubishi Electric guarantees innovative automation solutions for automated pallet stackers, thus confirming their stability and quality for all purposes. Reasons to Automate Your Packaging Line - packaging inconsistency - insufficient production - high rate of error - injury to the employees - huge labor loss - restricted labor pool - tight warehouse space Usage of Automated Conveyor Systems Automated packaging lines can be used in the following industries: - mining - gas and oil - agriculture - food and beverage - chemical processing - furniture and bedding - pet foods - pharmaceuticals - aviation - transportation What is Packaging Automation? It is a way for the packaging process to be streamlined to reduce human intervention. It helps to achieve better load production, better productivity, and safety in the process. Automated pallet stackers, bundlers, and equipment for strapping, etc use automated lines to reduce errors in packaging. Signs of Requiring an Automated Packaging System Sometimes bandwidth limitations, labor-related issues, etc put a lot of pressure on the manual packaging system. Such issues pose a lot of pressure on the profits of a company. This is the time when you need automation of your packaging line. Automation is required in the following cases: 1. Retail and demand If your product is suffering from a retail and demand issue then automation is the solution. It can reduce the running costs of your production line to achieve better outputs in terms of production, demand, and supply chain. 2. Unable to achieve targets If your workforce is finding it difficult to cope with the demand and supply chain, then automation is the answer. Automation can double your profits by minimizing the cost spent on skilled labor hiring. It also helps in multitasking by streamlining the line of production to the packaging. 3. Packages per minute (PPM) Determine your packaging costs involved per minute and anticipate your production cost and sales in the next 12-24 months. This will give you an idea of whether your company can cope with the demand and supply chain or whether you are going to lose some bucks due to the manual labor involved. 4. Abundance of waste Often when manual labor is involved, the amount of wastage is huge. This can be reduced by automation of the packaging line. An example of this is manual pallet packaging and automated pallet packaging. It is believed that skilled labor can pre-stretch the package to about 20% whereas an automated system can stretch it up to 200%. Thus the amount of wastage is reduced and hence losses are also depleted. 5. Monotonous and simple operations If your workforce is doing the same kind of job for a long time, then you must automate the system to reduce the production cost. Suppose you are making one type of product that uses almost the same kind of packaging, then you must switch to an automated system so that the labor cost as well as chances of error also get minimized. 6. Numerous products and detailed changeovers If your company is into so many products then you must include automation in your system. When a company produces more than one kind of product, the packaging line is single and thus the labor has to wait for their turn to switch to another product. This causes a waste of time, energy, and money. For this, the automated packaging line must be set in a way that instead of 20 PPM, now the machine makes 40 PPM so that the labor costs are compensated with increased output. Advantages of Automated Conveyer System Automation helps to achieve shorter runs, reduce changeover time, and increase the speed at which the packaging line works. It has the advantages listed as follows: 1. To expand production and efficiency Manual labor takes a lot of time in loading and unloading the products from the packaging line. After this, the product is sent separately for branding and labeling. Automation helps to achieve all these goals in one go, thus reducing labor costs and waste of resources. 2. Reduce congestion and waste We can optimize machine speed and, the length of a cycle and can minimize change-outs for continuous running of the production cycles. Automation can decrease errors by ensuring error-free packaging and reduced losses. 3. A safe option for labor Automation helps to reduce labor involvement and reduction in manual interference thus increasing the safety of labour. It minimizes the chances of injury to the labor. 4. Reduces labour charge Automated packaging line reduces the need for manual labor and thus decrease labor charges. The energy and resources spent to find skilled labor are also reduced and hence generate more profit. 5. Reduction in the overall cost of packaging Factory automation leads to a lesser need for skilled workers. Hence the manual labor charges decrease along with an assurance of minimum error. Thus the factories can earn more profits in no time. Conclusion Factory automation helps in a lot of ways by increasing output and profit and minimizing labor costs. An automated packaging line ensures fewer chances of error and injury to the labor, thus reducing the risk of life. It also encourages us to multiply your profits by lowering the time required to run a production cycle which was done manually before. Mitsubishi Electric is a one-stop solution for automated pallet stackers by introducing state-of-the-art technology in the automation of packaging lines. Comments are closed.
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February 2024
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